Economics for production of mushroom in Tonnes per annum (TPA)
Select
production range for economics
3000 TPA
500 TPA
200 TPA
25 TPA
Economics of Button Mushroom Cultivation under Environment
Controlled Conditions
White button mushroom
(Agaricus bisporus) cultivation is a highly scientific activity. If done in a
proper manner it gives very high returns to the entrepreneurs whether he is
cultivating this seasonally or round the year. In India, its cultivation was
first started in the hills
as it requires low temperature for its growth but slowly growers realized the
potential of this commodity
and started cultivating this mushroom in the plains in winter season. Mushroom
cultivation is a labour-intensive job and in the recent past many large farms
had to abandon their operations in Europe and America due to very high labour
cost. Complete mechanization of a farm where labour requirement will be less is
a very high capital investment proposition making this activity
uneconomical and uncompetitive. In India labour availability coupled with
plentiful supply of agrowastes and requisite temperature make this activity
attractive and economical. Many big units have come up in India cultivating
white button mushroom. Most of their produce is exported to America and European
countries.
Mushroom cultivation
involves investment depending upon the size of the unit/ production targets.
Before starting this venture one should have thorough knowledge in this field
and should survey the market for sale of the produce. Expenditure on a mushroom
farm can be divided into fixed assets and recurring expenditure.
A. Fixed Assets
The items permanent in
nature and last longer than duration of one crop are covered in this category.
These include land, building, boiler, blowers, compost handling equipments,
computers, air-conditioning equipments, shelves, etc.
B. Variable
Cost/Recurring Expenditure
This component includes
the expenditure involved in the production of crop. These include raw materials
like compost ingredients, spawn, casing soil, energy cost, pesticides, labour
charges,salary of the employees, etc. Mushroom cultivation is a labour-intensive
job if done on a large scale. Experienced labour is employed for composting,
spawning, casing and spraying of the beds. Their wages, therefore, would be
higher. Ordinary labour can be employed for picking Cultivation of
A.bisporus can be done seasonally under natural conditions when the temperature
is suitable for its cultivation. It can also be cultivated throughout the year
using cooling facilities, which control the environment suitable for the growth
of A.bisporus.
In the
present chapter, economics of mushroom cultivation throughout the year would be
discussed taking a 100% EOU (around 3000 TPA), medium units (500 and 200 TPA)
and a small unit (25 TPA) into consideration. All the projects are based on the
assumption that compost is prepared by indoor method taking 6 crops / year/ room
of 60 days duration, considering air bed ratio of 1:5 and mushroom yield of 18
kg/100 kg compost.
3000 TPA
C. Economics of
Plant Having 3000 TPA Production
1. Infrastructure required
![](../../images/mushroom/econom1.jpg)
In
addition to above, land would be required for casing soil dump, road, paths etc.
Total approximate land required for the project around 5 hectares
2. Investment involved in
the construction of infrastructure
![](../../images/mushroom/econom2.jpg)
![](../../images/mushroom/econom3.jpg)
3. Investment
on machinery
![](../../images/mushroom/econom4.jpg)
![](../../images/mushroom/econom5.jpg)
4. Manpower
requirement and wages involved / annum
![](../../images/mushroom/econom6.jpg)
5. Expenses
on raw materials
![](../../images/mushroom/econom7.jpg)
6. Interest
and depreciation
![](../../images/mushroom/econom8.jpg)
7. Cost of
production
![](../../images/mushroom/econom9.jpg)
8. Total
production at 100% capacity utilization
![](../../images/mushroom/econom10.jpg)
9. Canning
operation (presuming 3300 tons available for canning)
![](../../images/mushroom/econom11.jpg)
500 TPA
D. Economics
of a Plant Having 500 TPA of White Button Mushroom Production
1.
Infrastructure required
![](../../images/mushroom/econom12.jpg)
In addition to above land
would be required for casing soil dump, straw storage, poultry manure storage,
etc. Total approx. land required for the project 4 acres.
2. Economics
of the project
![](../../images/mushroom/econom21.jpg)
![](../../images/mushroom/econom22.jpg)
3. Recurring
expenditure
![](../../images/mushroom/econom23.jpg)
4. Interest
and depreciation
![](../../images/mushroom/econom24.jpg)
5. Cost of
production
![](../../images/mushroom/econom25.jpg)
6. Total
production at 100% capacity utilization
![](../../images/mushroom/econom26.jpg)
Since the project is big,
half of the production is proposed to be sold as fresh while half can be
processed and canned.
7. Sale and
profit projections
![](../../images/mushroom/econom27.jpg)
200 TPA
E. Economics of
a Plant Having 200 TPA Mushroom Production
1. Total
Infrastructure required
The approximate land
required for the project around 2 acres.
![](../../images/mushroom/econom28.jpg)
2. Economics of
the project
![](../../images/mushroom/econom29.jpg)
3. Recurring
expenditure
![](../../images/mushroom/econom30.jpg)
4. Interest and
depreciation
![](../../images/mushroom/econom31.jpg)
5. Cost of
production
![](../../images/mushroom/econom32.jpg)
6. Total
production at 100% capacity utilization
![](../../images/mushroom/econom33.jpg)
7. Sale and
profit projections
![](../../images/mushroom/econom34.jpg)
25 TPA
F. Economics of
a Plant Having 25 TPA of Mushroom Production
1. Total Infrastructure
required
![](../../images/mushroom/econom13.jpg)
2. Economics of
the project
![](../../images/mushroom/econom14.jpg)
![](../../images/mushroom/econom15.jpg)
3. Recurring
expenditure
![](../../images/mushroom/econom16.jpg)
4. Interest and
depreciation
![](../../images/mushroom/econom17.jpg)
5. Cost of
production
![](../../images/mushroom/econom18.jpg)
Total production at 100%
capacity utilization at 18% conversion taking 6 crops per room (6 tons compost)
of 60 days duration =
26 tons (accepted 25 tons)
or around 68- 70 kg mushrooms production per day.
6. Cost profit analysis
![](../../images/mushroom/econom19.jpg)
G. Sum Up
![](../../images/mushroom/econom20.jpg)
Calculation is based on prices in 2010
The approximate land
required for the project around 2 acres.
F.
Economics of a Plant Having 25 TPA of Mushroom Production